MIL-DTL-49104C
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FIGURE 1. Dimension characteristics.
3.3.2.1 Insulation. The pair of conductors shall be insulated with a tight well-centered compound as
specified in 3.2.3 with a minimum wall thickness of .014 inch (.36 mm). The insulation on the separated
conductors shall strip cleanly and readily with the use of pliers.
3.4 Physical characteristics.
3.4.1 Cable.
3.4.1.1 Tubing. The finished cable shall be capable of being looped back and wound tightly on itself
for five loose turns without showing any visible strains or cracking of the insulation.
3.4.1.2 Deformation. The decrease in diameter of an insulated conductor shall not exceed
15 percent after being exposed to a temperature of 95±1 °C for 1 hour +5, -0 minutes.
3.4.1.3 Cold bend and aging. The finished cable shall be capable of withstanding cold bending and
aged cold bending at -40 °C.
3.4.1.4 Insulation cutting load. The insulation of the finished cable shall withstand a cutting load of
not less than 55 pounds.
3.4.1.5 Insulation breaking load. The insulation of the finished cable shall withstand a breaking
tension load of not less than 170 pounds.
3.5 Performance.
3.5.1 DC resistance. The direct current (dc) resistance of the cable, at or corrected to 20 °C, shall
not exceed 46 ohms per 1,000 loop-feet.
3.5.2 Dielectric strength. The cable shall withstand a potential of 1,000 Vrms.
3.5.3 Insulation resistance. Insulation resistance of cable, at or corrected to 15.6 °C, shall not be
less than 10,000 megΩ per 1,000 feet.
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