MIL-DTL-2486E
3.3 Conductors. Cable, Special Purposes, Electrical WM-46/U shall consist of eight 20 AWG
conductors and two 16 AWG conductors as specified in A-A-59551 for coated type B, class K wire for
ordinary flexing service.
3.4 Conductor separator. A close wind of fine cotton or rayon shall be applied over each conductor.
This separator may be omitted if a free stripping insulating compound is used.
3.5 Insulation.
3.5.1 Physical properties. Each conductor shall be insulated with differently colored insulating
compounds or the same color compound depending on the method of color coding (see 3.6). The
physical properties of the insulation from each conductor shall be as specified in MIL-DTL-3432.
3.5.2 Insulation thickness. The insulation thickness shall be not less than 0.020 inch (.51 mm), or if
followed by a braid or serving over the insulation, the thickness shall not be less than 0.015 inch
(.38 mm).
3.6 Insulation color coding. Each insulated conductor shall be differently color coded with colored
insulating compounds or a color coded braid. The following colors shall be used on the conductors
tabulated below:
Color
Conductor AWG
20
Black
20
White
20
Red
20
Green
16
Orange
16
Blue
20
Brown
20
Yellow
20
Slate
20
Purple
3.7 Shielded conductors. Five of the insulated conductors, colored blue, brown, yellow, slate and
purple, shall each have an individual braid of tinned soft or annealed copper wire applied over the
insulation or textile braid if used to a minimum coverage of 85%. Each strand of the braid shall consist of
34 AWG wire in accordance with A-A-59551 for coated type S, soft or drawn-and-annealed wire prior to
braiding.
3.8 Cabling. The black and the white conductors shall be twisted together with a lay not exceeding 2
inches (50.80 mm). The remaining conductors shall be cabled around the central conductors with a lay
not exceeding 7 inches (177.80 mm). The outer conductors shall be placed in the same order around the
cable as the order of the colors of insulation tabulated in 3.6.
3.9 Overall shield. A close braid of tinned, soft, or annealed copper wire shall be applied over the
cable conductors to a minimum coverage of 85 percent. Each strand of the braid shall consist of 34 AWG
wire in accordance with A-A-59551 for coated type S, soft or drawn-and-annealed wire prior to braiding.
3.10 Jacket separator. A close wind of fine cotton or rayon shall be applied over the shield.
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